微膨脹灌漿料膨脹水泥高強(qiáng)度灌漿材料熱銷Micro-expansion grouting material, expansive cement and high-strength grouting material are selling well
產(chǎn)品特點(diǎn)(Product features):
1. 早強(qiáng)、高強(qiáng):1-3天抗壓可達(dá)30-50Mpa以上(Early strength and high strength: The compressive strength can reach over 30-50 mpa within 1-3 days)。
2. 自流性高:可填充全部縫隙,滿足設(shè)備二次灌漿要求(High self-flowing property: It can fill all the gaps and meet the requirements of secondary grouting for equipment)。
3. 微膨脹性:保證設(shè)備與基礎(chǔ)之間緊密接觸,二次灌漿后無收縮。粘結(jié)強(qiáng)度高,與鋼筋握裹力不低于6Mpa(Micro-expansibility: Ensures close contact between the equipment and the foundation, and no shrinkage after secondary grouting. It has a high bonding strength and a grip force with steel bars of no less than 6Mpa)。
4. 可冬季施工:允許在-10℃氣溫下進(jìn)行室外施工(Winter construction is allowed: Outdoor construction is permitted at a temperature of -10℃)。
5. 耐久性強(qiáng):本產(chǎn)品屬于無機(jī)膠結(jié)材料,使用壽命大于基礎(chǔ)混凝土的使用壽命。經(jīng)上百次疲勞試驗(yàn),50次凍融循環(huán)試驗(yàn)強(qiáng)度無明顯變化。在機(jī)油中浸泡30天后強(qiáng)度明顯提高(Strong durability: This product is an inorganic binding material, and its service life is longer than that of the base concrete. After hundreds of fatigue tests and 50 freeze-thaw cycles, there was no significant change in strength. The strength increased significantly after being soaked in engine oil for 30 days)。
產(chǎn)品用途(Product application):
1. 適用于機(jī)器底座、地腳螺栓等設(shè)備基礎(chǔ)灌漿(It is suitable for grouting of equipment foundations such as machine bases and anchor bolts)。
2. 建筑物的梁、板、柱、基礎(chǔ)、地坪和道路的補(bǔ)強(qiáng)、搶修、加固(Reinforcement, emergency repair and strengthening of beams, slabs, columns, foundations, floors and roads of buildings)。
3. 可進(jìn)行地腳螺栓和鋼筋的錨固及結(jié)構(gòu)補(bǔ)強(qiáng)(It can be used for anchoring anchor bolts and reinforcing bars as well as structural reinforcement)。
4. 地鐵、隧道、地下等工程逆打法施工縫的嵌固(The embedding of construction joints in metro, tunnel, underground and other projects using the reverse construction method)。
5. 以及鋼結(jié)構(gòu)(鋼軌、鋼架、鋼柱等)與基礎(chǔ)固定連接的二次灌漿(And secondary grouting for the fixed connection between steel structures (rails, steel frames, steel columns, etc.) and the foundation)。
參考用量(Reference dosage)
參考用量計(jì)算以2.28-2.4噸/立方米的依據(jù)計(jì)算實(shí)際使用量(The reference usage is calculated based on 2.28-2.4 tons per cubic meter to determine the actual usage)。
技術(shù)指標(biāo)Technical indicators
項(xiàng)目 型號(Project model)
|
抗壓強(qiáng)度Compressive strength(Mpa) |
豎向膨脹率Vertical expansion rate(%) |
流動(dòng)度Fluidity(%) |
坍落度Slump(%) |
鋼筋粘結(jié)強(qiáng)度Reinforcing bar bonding strength(Mpa) |
|||
1d |
3d |
28d |
圓鋼Round steel |
螺紋鋼Rebar |
||||
通用型(1型)General type (Type 1 |
25-50 |
45-55 |
65-75 |
≥0.02 |
240-300 |
—— |
≥6 |
≥13 |
加固型(2型)Reinforced type (Type 2 |
25-40 |
40-55 |
60-75 |
≥0.02 |
—— |
240-290 |
≥6 |
≥13 |
超細(xì)型(3型)Ultra-fine type (Type 3 |
15-25 |
27-35 |
45-65 |
≥0.02 |
240 |
—— |
≥6 |
≥13 |
—— |
1h |
1d |
28d |
—— |
—— |
—— |
—— |
—— |
搶修型(4型)Emergency repair Type (Type 4 |
≥20 |
40-45 |
55-65 |
≥0.02 |
220 |
—— |
—— |
—— |
備注(Remarks):
1、抗壓強(qiáng)度按:《GB177-85水泥膠砂強(qiáng)度試驗(yàn)方法》膨脹率按:《GB119-88混凝土外加劑應(yīng)用技術(shù)規(guī)范》(Compressive strength is in accordance with "GB177-85 Test Method for Strength of Cement Mortar", and expansion rate is in accordance with "GB119-88 Technical Specification for Application of Concrete Admixtures".)。
2、灌漿層厚度δ≥150mm時(shí),選用CGM-1或CGM-2灌漿層厚度30mm<δ<150mm時(shí),選用CGM-1或CGM-2灌漿層厚度δ≤30mm時(shí),選用CGM-1或CGM-3路面快速搶修,選用CGM-4型(When the thickness of the grouting layer δ is ≥150mm, CGM-1 or CGM-2 grouting layer is selected. When the thickness of the grouting layer δ is <δ<150mm, CGM-1 or CGM-2 grouting layer is selected. When the thickness of the grouting layer δ is ≤30mm, CGM-1 or CGM-3 grouting layer is selected. For rapid pavement repair, CGM-4 type is selected)。
施工步驟(Construction steps):
1. 準(zhǔn)備攪拌機(jī)具、灌漿設(shè)備、模板及養(yǎng)護(hù)物品,清理灌漿空間并提前將混凝土表面潤濕(Prepare the mixing machinery, grouting equipment, formwork and curing items, clean the grouting space and moisten the concrete surface in advance)。
2. 支設(shè)模板并用水泥(砂)漿、塑料膠帶封堵模板連接處以確保不漏水、漏漿(Set up the formwork and seal the connection points of the formwork with cement (sand) slurry and plastic tape to ensure no water or slurry leakage)。
3. 按灌漿料重量的12-15%加水量加水?dāng)嚢瑁ˋdd water at a rate of 12-15% of the weight of the grouting material and stir)(機(jī)械攪拌2-3分鐘,人工攪拌5分鐘以上Stir mechanically for 2 to 3 minutes and manually for more than 5 minutes)
4. 將攪拌均勻的灌漿料從一個(gè)方向灌入灌漿部位。必要時(shí)可借助竹條或鋼釬導(dǎo)流,可適當(dāng)振搗或輕輕敲打模板(Pour the well-mixed grouting material into the grouting area from one direction. When necessary, bamboo strips or steel rods can be used to guide the flow. The formwork can be appropriately vibrated or gently tapped)。
5. 施工完畢后應(yīng)立即覆蓋塑料薄膜并加蓋草簾或棉被陰濕養(yǎng)護(hù)3-7天(After the construction is completed, it should be immediately covered with plastic film and then covered with straw curtains or cotton quilts for damp curing for 3 to 7 days)。
6. 使用溫度為-10℃至40℃。嚴(yán)禁在灌漿料中摻入任何外加劑或外摻料(The operating temperature range is -10℃ to 40℃. It is strictly prohibited to add any admixtures or external admixtures to the grouting material)。
拆膜和養(yǎng)護(hù)時(shí)間及環(huán)境的關(guān)系(The relationship between film removal, curing time and environment)
日最低氣溫Daily minimum temperature(℃) |
拆膜時(shí)間Film removal time(h) |
養(yǎng)護(hù)時(shí)間 Curing time(h) |
-10~0 |
96 |
14 |
0~5 |
72 |
10 |
5~15 |
48 |
7 |
≥15 |
24 |
7 |
包裝儲運(yùn)(Packaging, storage and transportation)
1. 灌漿料為50kg袋裝,存放在通風(fēng)干燥處并防止陽光直射(The grouting material is packed in 50kg bags and should be stored in a well-ventilated and dry place, protected from direct sunlight)
2. 保質(zhì)期為3個(gè)月,超出保質(zhì)期應(yīng)復(fù)檢合格后方可使用(The shelf life is 3 months. If it exceeds the shelf life, it should be re-inspected and found qualified before use)
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